Gearbox embodied with a layshaft

ABSTRACT

A selector transmission with countershaft design is described which comprises one input shaft ( 2 ), one output shaft ( 3 ), one main shaft ( 4 ) situated therebetween and one countershaft ( 5 ) interacting with the main shaft ( 4 ), shiftable gear wheel pairs being located upon the main shaft ( 4 ) and the countershaft ( 5 ). The main shaft ( 4 ) and the countershaft ( 5 ) are disposed at an angle (α) to each other.

[0001] The invention relates to a selector transmission in countershaft design, in particular, for a motor vehicle with one input shaft connectable with a prime mover, one output shaft connectable at least with one drive axis, one main shaft situated therebetween and one countershaft interacting with the main shaft, shiftable gear wheel pairs being situated upon the main shaft and countershaft.

[0002] In selector transmissions of countershaft design, particularly for industrial vehicles, the center distance between the main shaft of the transmission and the countershaft constitutes a central factor. The greater the torque to be transmitted, the greater the center distance has to be selected. At the same time, the center distance should be laid out rather small for the higher gears, that is, for low ratios and rather large for the lower gears, that is, for high ratios. The center distance is a compromise between the ideal dimensions of the individual ratio steps.

[0003] One other general condition for the selection of the center distance in selector transmissions is constituted by tying of a power takeoff in industrial vehicle transmissions, especially in range transmissions having planetary drive as group transmission. The center distance must be selected large enough to make passing the adapter shaft for the power take off possible past the parts connected with the main shaft such as a planetary gear set.

[0004] Depending on the structural configuration of the transmission and the support of the shafts provided therein, an adapter shaft is situated between one countershaft and one power takeoff, the adapter shaft being coaxial with the countershaft and connected therewith via a spline section for torque transmission. In order that the power takeoff and the main output of the transmission can be provided next to each other, a minimum distance must be kept between the adapters on the power takeoff and on the main output connected with a prop shaft, which minimum distance has to be taken into account in the construction. This, in turn, requires on the shaft gear wheels with correspondingly large diameters and weight, which has a disadvantageous effect upon the total weight of the transmission.

[0005] In order to keep the center distance between the shafts small, it is thus already known, for example, to actuate the adapter shaft via a spur gear toothing such as the intermediate wheel of the reverse gear so as thereby to arrange the direction of rotation of the adapter shaft, according to the direction of rotation of the countershaft. Thereby an additional gearing has to be mounted on the adapter shaft and the adapter shaft needs additional support. To be able to absorb the torques of the power take off, the supports of the intermediate wheel of the reverse gear must be made reinforced accordingly. The toothing of the intermediate wheel of the reverse gear must thus be laid out on the power takeoff and the stress thereof.

[0006] In the applicant's still unpublished DE 100 39 314, a vehicle having a power takeoff shaft is described which comprises one adapter shaft connected with a countershaft parallel with the main output shaft of the vehicle transmission. The adapter shaft is disposed at an angle to the countershaft so that the distance of the power takeoff connection on the output of the vehicle transmission from the axis of rotation of the main output shaft is greater than the center distance between the axis of rotation of the countershaft and the axis of rotation of the main output shaft. The connection between the countershaft and the adapter shaft has a spline section, specially a section with a spiral toothing.

[0007] Departing from the above cited prior art, the problem on which this invention is based is to make possible a variable center distance between the main shaft and the countershaft of a selector transmission overcoming the disadvantages of the prior art. In a selector transmission of standard countershaft design, the center distance on the constant ratio on the input side must be smaller and in case of high ratios, the center distance on the output side must be larger. Besides, in a selector transmission with power takeoff, the distance of the power takeoff flange from the main shaft should be increased or independent of the established center distance.

[0008] The problem on which the invention is based is solved with a selector transmission with countershaft design having the features of claim 1. Advantageous developments are outlined in the sub-claims.

[0009] In a selector transmission of countershaft design, according to the invention, the main shaft and the countershaft are disposed at an angle to each other. By virtue of this non-paraxial arrangement of the main shaft and of the countershaft of a selector transmission, several advantages are obtained. On one hand, the optimal center distance in low and high ratios is almost freely selectable, on the other, when designing a transmission with a power takeoff shaft, a sufficiently large distance of the power takeoff from the main shaft can be adjusted.

[0010] In a first preferred design of the invention, it is proposed that the main shaft and the output shaft be disposed coaxially with the input shaft and the countershaft at an angle with the input shaft. Hereby is given, from a construction point of view, a relatively simple design of the selector transmission, since the input, the output and the main shaft extend coaxially with each other.

[0011] Seen in position of installation in a motor vehicle, for example, the countershaft is situated here at the side of the main shaft. Thereby advantageously results a design of the transmission as space saving as possible.

[0012] In another advantageous design of the invention, it is proposed to situate the countershaft paraxially with the input shaft and the main shaft including the output shaft at an angle to the input shaft. Again, seen in position of installation of the transmission in a motor vehicle, for example, the countershaft is located here above the main shaft so that, for example, the deflection angle of a universal joint rear-mounted on the output shaft is now advantageously smaller than in a transmission with paraxial main shaft and countershaft.

[0013] For the connection of the input and of the main shafts, one bevel drive such as a crown wheel or beveloid toothing, is provided. Therewith a direct gear can advantageously be engaged between the input shaft and the main shaft or the output shaft which balances the differential angle between the input and the main shafts.

[0014] The support of the main shaft in the input shaft is advantageously designed as an oscillating tapered roller bearing and the ideal points of rotation of the bevel drive the same as of the oscillating tapered roller bearing are identical.

[0015] To make the center distance possible between the main shaft and the countershaft, the gear wheels that determine the shift steps are designed as beveloid wheels. It is advantageous respectively to design one wheel of a gear wheel pair such as the wheel located upon the main shaft as cylindrical gear wheel and the corresponding wheel such as the wheel upon the countershaft as beveloid wheel or vice versa. Depending on the use, the two wheels, both the one upon the main shaft, and the one upon the countershaft can also be designed as beveloid wheels.

[0016] In one development of the invention, for example, for use in an industrial vehicle, the countershaft is connected with an adapter shaft for a power takeoff. The center distance between the adapter shaft and the main shaft is dimensioned so that, for example, one planetary gear disposed upon the main shaft with certainty does not collide with the adapter wheel.

[0017] The use in a motor vehicle, specially an industrial vehicle, of a selector transmission with countershaft design, according to the type described above, is advantageously proposed.

[0018] The above described selector transmission can obviously be also used in a vehicle other than the above described, such as a ship propulsion system, wherein the helix angle of the spiral shaft required in a vehicle propulsion system is adjustable especially due to the slanted position of the main shaft relative to the input shaft.

[0019] Other objectives, advantages and developments of the transmission result from the description that follows of the embodiments shown in detail in the Figures. All described and/or graphically represented features or characteristics constitute per se or in any suitable combination the object of the invention independently of the summing up in the claims and of the references.

[0020] The invention is explained with the aid of the following drawings which show:

[0021]FIG. 1 is an inventive selector transmission with countershaft design in a first embodiment, the countershaft being disposed at an angle to the input shaft in cross-sectional representation;

[0022]FIG. 2 is an inventive selector transmission in a second embodiment, the main shaft being disposed at an angle to the input shaft in cross-sectional representation;

[0023]FIG. 3 is the selector transmission in a side view A according to FIG. 1;

[0024]FIG. 4 is the selector transmission in a side view B according to FIG. 2; and

[0025]FIG. 5 is a detail X according to FIG. 2 in enlarged representation.

[0026] An inventive selector transmission 1 (FIG. 1) essentially comprises one input shaft 2, one output shaft 3 with an output flange, the same as one main shaft 4 situated therebetween, the input, main and output shafts having a common axis of rotation 6. One countershaft 5 is disposed so that between axes of rotation 7 of the countershaft 5 and the axis of rotation 6 of the main shaft 4 an angle α results.

[0027] Gear wheel pairs 8, 9 connects the input shaft 2 with the countershaft 5 with one constant ratio on the input side. Upon the main shaft 4 are rotatably arranged other gear wheels 10, 11, 12, 13 and 14 which, by means of the synchronizer device 20, 21 and 22, can be respectively connected with the main shaft 4 for torque transmission. Upon the countershaft 5 are disposed, in addition to said gear wheels 10, 11, 12, and 13, corresponding gear wheels 15, 16, 17 and 18 which are equipped with a beveloid toothing. The gear wheel 14 on the main shaft 4 is designed as reverse gear gear wheel and connected with an intermediate shaft (not shown).

[0028] Upon the main shaft 4, one planetary gear set 23 is situated on the input side. In prolongation of the countershaft 5, an adapter shaft 24 is provided for connection with a power takeoff, the axis of rotation 6 of the input or the main shaft having a center distance 25 from the axis of rotation 7 of the countershaft 5 or adapter shaft 24. The center distance is dimensioned exactly so that the adapter shaft 24 does not collide with the ring gear of the planetary gear set 23.

[0029] Alternatively to the above described design, the countershaft 5 (FIG. 2) of the selector transmission 1 can also be disposed paraxially with the input shaft 2. In FIG. 2 only the numbered parts are needed for explanation of the Figure. As to parts of essentially identical construction in FIG. 1 and FIG. 2 these are, for the sake of simplicity, also provided with the same reference numerals. The main shaft 4 is disposed tilted relative to the input shaft 2 so that the axis of rotation 6 of the input shaft 2 or the axis of rotation 7 of the countershaft 5 form an angle a relative to an axis of rotation 19 of the main shaft 4. A center distance 25 is adjusted between the axis of rotation 19 of the main shaft 4 and the axis of rotation 7 of the countershaft 5.

[0030] The output shaft 3 is disposed coaxially with the main shaft 4 and connected therewith.

[0031] In one view (FIG. 3) from a line sight A in FIG. 1 it is detected that the countershaft 5 with the adapter shaft 24 is located substantially at the side of the output shaft 3 and the planetary gear set 23.

[0032] In one view (FIG. 4) from a line sight B on the front side of the selector transmission 1 according to FIG. 2, it is detected that the countershaft 5 with the adapter shaft 24 is located substantially above the output shaft 3 with the planetary gear set 23.

[0033] In an enlargement (FIG. 5) of a detail X from FIG. 2, on one hand, it becomes clear that between the input shaft 2 and the main shaft 4, one bevel drive 26 is provided. The later can be designed, for example, as a crown wheel or also as a beveloid drive. On the other hand, the main shaft 4 is rotatably supported in a hole of the input shaft 2 by means of an oscillating tapered roller bearing 27.

[0034] The selector transmission shown can be used both for vehicle drive with one or with several countershafts. The selector transmission can further be used with and without a power takeoff or an adapter shaft. The aforementioned selector transmission can also be used as a selector transmission in a ship propulsion system wherein the design with one main shaft tilted, relative a main shaft, can also be advantageously used. A slanted position of a spiral shaft can advantageously be implemented just by means of the design of the transmission.

Reference numerals

[0035]1 selector transmission

[0036]2 input shaft

[0037]3 output shaft

[0038]4 main shaft

[0039]5 countershaft

[0040]6 axis of rotation

[0041]7 axis of rotation

[0042]8 gear wheel

[0043]9 gear wheel

[0044]10 gear wheel

[0045]11 gear wheel

[0046]12 gear wheel

[0047]13 gear wheel

[0048]14 gear wheel

[0049]15 gear wheel

[0050]16 gear wheel

[0051]17 gear wheel

[0052]18 gear wheel

[0053]19 axis of rotation

[0054]20 synchronizer device

[0055]21 synchronizer device

[0056]22 synchronizer device

[0057]23 planetary gear set

[0058]24 adapter shaft

[0059]25 center distance

[0060]26 bevel drive

[0061]27 oscillating tapered roller bearing

[0062] α angle

[0063] A view

[0064] B view

[0065] X detail 

1. Selector transmission (1) with countershaft design comprising one input shaft (2) connectable with a prime mover, one output shaft (3) connectable with at least one driving axis, one main shaft (4) situated therebetween and one countershaft (5) interacting with said main shaft (4), shiftable gear wheel pairs being located upon said main shaft (4) and said countershaft (5), characterized in that said main shaft (4) and said countershaft (5) are disposed at an angle (α) with each other.
 2. Selector transmission according to claim 1, characterized in that said main shaft (4) is disposed coaxially with said input shaft (2) and said countershaft (5) at an angle (α) with said input shaft (3).
 3. Selector transmission according to claim 2, characterized in that said countershaft (5) in installation position of said transmission (1), for example, in a motor vehicle, is disposed at the side of said main shaft (4).
 4. Selector transmission according to claim 1, characterized in that said countershaft (5) is disposed paraxially with said input shaft (2) and said main shaft (4) at an angle (α) with said input shaft (2).
 5. Selector transmission according to claim 4, characterized in that in the installation position of said transmission (1), for example, in a motor vehicle, said countershaft (5) is situated above said main shaft (4).
 6. Selector transmission according to any one of claims 4 to 5, characterized in that between said input shaft (2) and said main shaft (4) a bevel drive (26) such as a crown wheel or beveloid toothing is provided.
 7. Selector transmission according to claim 6, characterized in that between said input shaft (2) and said main shaft (4) an oscillating tapered roller bearing (27) is provided.
 8. Selector transmission according to claim 6 or 7, characterized in that the ideal points of rotation of said bevel drive (26) and of said oscillating tapered roller bearing (27) are identical.
 9. Selector transmission according to any one of the preceding claims, characterized in that either one wheel or both wheels of a gear wheel pair is/are designed as beveloid wheel/wheels.
 10. Selector transmission according to any one of the preceding claims, characterized in that said countershaft (5) is connected with an adapter shaft (24) for a power takeoff.
 11. Selector transmission according to claim 10, characterized in that the center distance (5) between said adapter shaft (24) and said main shaft (4) is dimensioned so that a planetary gear set located on said main shaft (4) does not collide with said adapter shaft (24).
 12. Use of the selector transmission with countershaft design in a motor vehicle, specially in an industrial motor vehicle, according to one or more of claims 1 to
 11. 13. Use of the selector transmission with countershaft design in a ship propulsion system according to one or more of claims 1 to
 11. 